In today’s world, workplace safety is a top priority for businesses across industries, and one of the key elements of ensuring a safe and healthy work environment is the implementation of effective fume extraction systems.
Air pollution is a serious problem in many workplaces, especially those that involve industrial processes such as manufacturing, welding, or soldering. These processes can release harmful fumes into the air, which can be dangerous to workers’ health if they are not properly filtered and removed. A fume extraction system is a crucial investment for any business that wants to ensure the health and safety of its workers and comply with occupational health and safety regulations. In this blog post, as Perth plastic fabrication specialists, we will discuss who needs a fume extraction system and the best system available.
Where would you use a fume extraction system?
A fume extraction system is a crucial investment for businesses that require clean and safe air in their workplaces. These systems are used in various industries where harmful fumes, gases, and particulate matter are generated during various processes. In this section, we will discuss some of the common applications and industries where a fume extraction system is used.
Welding and metal fabrication
Welding and metal fabrication processes generate a lot of harmful fumes and particulate matter, including metal oxides, nitrogen oxides, and carbon monoxide. These fumes can cause health problems, such as respiratory issues, and can also create a fire hazard in the workplace. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
Chemical and Pharmaceutical Manufacturing
Chemical and pharmaceutical manufacturing involves handling a wide range of chemicals and solvents, which can release harmful fumes and vapours. These fumes can be toxic and cause respiratory issues, skin irritation, and other health problems. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
Vehicle Repair and Painting
Automotive repair and painting involve the use of chemicals, solvents, and paints, which can release harmful fumes and particulate matter. These fumes can cause health problems such as respiratory issues and skin irritation. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
Electronics Manufacturing
Electronics manufacturing involves the use of chemicals and solvents, which can release harmful fumes and vapours. These fumes can cause health problems, such as respiratory issues and skin irritation. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
Pharmaceutical Compounding
Pharmaceutical compounding involves the preparation of customised medications, which can release harmful fumes and particulate matter. These fumes can cause health problems such as respiratory issues and skin irritation. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
Food and Beverage Manufacturing
Food and beverage manufacturing can involve the use of chemicals and solvents, which can release harmful fumes and particulate matter. These fumes can cause health problems, such as respiratory issues and skin irritation. A fume extraction system is essential to remove these fumes and ensure a safe and healthy workplace for workers.
If you operate a business in any of the above industries or in any industry that generates harmful fumes, investing in a high-quality fume extraction system is crucial to ensuring a safe and healthy workplace for your workers.
The Johndec CHEMCO
The Johndec CHEMCO is a fume extraction system designed for businesses that require a high level of air purification, particularly those in the chemical and pharmaceutical industries. It features a multi-stage filtration system that can remove a wide range of contaminants, including volatile organic compounds (VOCs), acid gases, and particulate matter.
One of the key features of the Johndec CHEMCO is its high-capacity blower, which provides powerful suction to remove fumes and particles from the air. This makes it ideal for larger workspaces or for businesses that generate a high volume of contaminants.
The system also features a range of filters, including a pre-filter, a HEPA filter, and an activated carbon filter. The HEPA filter can remove 99.97% of particles that are 0.3 microns or larger, while the activated carbon filter can remove a wide range of gases and odours. The pre-filter helps extend the life of the other filters by removing larger particles before they reach the more sensitive filters.
Another key feature of the Johndec CHEMCO is its energy efficiency. The system uses an EC motor that consumes less energy than traditional AC motors, which can help to reduce operating costs over time. It also features an automatic filter cleaning system, which helps to extend the life of the filters and reduce maintenance requirements.
The Johndec CHEMCO is also designed for easy maintenance. The filters are easily accessible and can be changed without requiring specialised tools or training. The system also features an alarm that alerts users when the filters need to be changed.
In addition to its powerful filtration capabilities, the Johndec CHEMCO is also designed for ease of use. It features a user-friendly control panel that allows users to adjust the system’s settings to meet their specific needs. The system also comes with a range of accessories, such as extraction arms and hoods, that can be customised to suit different workspaces and applications.
How does the Johndec CHEMCO System extract fumes?
The Johndec CHEMCO fume extraction system is a highly efficient and reliable system that uses advanced technology to extract fumes and particles from the air. The system uses a combination of mechanical and electrostatic filtration to remove harmful fumes and particulate matter from the air.
The system works by first drawing the contaminated air into the unit through a pre-filter, which captures large particles such as dust and debris. The air is then passed through an electrostatic filter, where small particles and fumes are ionised and attracted to the oppositely charged plates, effectively removing them from the air.
Next, the air is passed through a HEPA filter, which removes 99.97% of particles as small as 0.3 microns, including bacteria and viruses. The purified air is then released back into the workspace, ensuring clean and safe air for workers.
The Johndec CHEMCO fume extraction system is designed to be highly efficient and effective, with a high extraction rate and low noise levels. It is also easy to maintain and has a long lifespan, making it a reliable and cost-effective investment for businesses that require clean and safe air in their workplaces.
The Johndec CHEMCO is a high-quality fume extraction system that offers powerful filtration capabilities, energy efficiency, and ease of maintenance. While it may be more suitable for businesses in the chemical and pharmaceutical industries, it can be a good choice for any business that requires a high level of air purification. When choosing a fume extraction system for your business, it is important to consider factors such as capacity, filtration, energy efficiency, portability, and cost to ensure that you choose the best system for your needs. Contact our expert custom plastic fabrication team to learn more.
Choosing the Right Fume Extraction System
As Perth plastic fabrication suppliers, we believe that when choosing a fume extraction system for your business, there are several factors that you should consider, including:
Capacity
The capacity of the fume extraction system is an important consideration. You need to choose a system that can remove fumes from your entire workplace, including all your workstations and manufacturing areas.
Filtration
The filtration system of the fume extraction system is another important consideration. You need to choose a system that can remove all the harmful contaminants generated during your industrial processes. Look for systems that feature multiple filters, including HEPA filters, activated carbon filters, and nanofiber filters, to ensure that all harmful fumes and particles are removed from the air.
Energy Efficiency
Energy efficiency is an important consideration for any business, as it can help reduce your operating costs and improve your sustainability. Look for fume extraction systems that are energy-efficient, with low noise levels and low maintenance requirements, to ensure that your business remains efficient and environmentally friendly.
Portability
If you have a large workplace or need to move your fume extraction system between different locations, portability is an important consideration. Look for systems that are compact and lightweight with easy-to-move designs to ensure that you can easily move your system between different workstations or locations.
Cost
Finally, cost is an important consideration for any business. Look for fume extraction systems that are affordable and provide good value for money, without compromising on quality or performance.
How can the Johndec Chemco Fan Selection Programme help you select the right system?
The Johndec Chemco Fan Selection Programme is an advanced software tool that helps businesses select the right fume extraction system for their specific needs. The software considers various factors, including the size of the workspace, the type of contaminants present, and the volume of air that needs to be purified, to provide customised recommendations for the ideal system.
As experienced custom plastic fabrication providers, our programme uses a series of calculations to determine the exact specifications for the fume extraction system, including the required airflow rate, static pressure, and duct size. By inputting specific parameters into the software, such as the size of the workspace, the type of contaminants present, and the ventilation requirements, the programme provides recommendations for the most suitable fume extraction system for the application.
The Johndec Chemco Fan Selection Programme helps businesses select the right fume extraction system by considering various factors that can affect the performance of the system. By using the programme, businesses can ensure that they invest in a system that is designed to meet their specific requirements, providing clean and safe air for workers while minimising operating costs.
In addition to providing recommendations for the ideal fume extraction system, the programme also provides information on the performance of the system, including airflow rate, static pressure, and duct size. This information can be used to optimise the placement and configuration of the system, ensuring maximum efficiency and effectiveness.
Johndec Engineering Plastics WA is here to help.
Having a reliable and efficient fume extraction system is crucial for any business that wants to ensure the safety and well-being of its workers as well as comply with health and safety regulations. The Johndec CHEMCO fume extraction system is a proven and reliable solution for purifying the air in any workspace, and the Johndec CHEMCO Fan Selection Programme is a powerful tool that can help businesses select the ideal system for their specific needs.
With over 40 years of experience in the field of custom plastic fabrication, Johndec Engineering Plastics WA is a leading provider of fume extraction systems and offers a range of solutions to meet the needs of businesses across a variety of West Australian industries. Contacting Johndec Engineering Plastics WA is the first step in ensuring a safe and healthy work environment for all employees and investing in a Johndec CHEMCO fume extraction system is an investment in the future of any business.